Latex used in rubber gloves has properties like viscosity, which affects its flow behavior during production. Measuring the flow of latex can be challenging due to its non-Newtonian nature, meaning its viscosity changes with shear rate. This variation makes it difficult to achieve consistent flow measurements, especially in the manufacturing process. Additionally, latex's high elasticity and tendency to form sticky deposits can cause clogging or inaccuracies in traditional flow meters. Specialized flow meters, such as positive displacement flow meter or coriolis flow meters, are often used to overcome these challenges in latex flow measurement.
Here is a video to show how latex looks ?
Why micro flow meters can be used for latex flow measurement
The Micro Flow Meter for Liquid, as featured on Silver Instruments, is an ideal solution for measuring the flow of latex in rubber glove manufacturing or other applications involving highly viscous fluids. This type of flow meter operates on the positive displacement principle, where the liquid is trapped in a chamber and then released through a sensor, allowing for highly accurate flow measurements. The key advantage of this design is its ability to measure small quantities of liquids with high precision and repeatability, making it particularly useful for applications requiring fine control, such as latex flow measurement.
Latex is a viscous and non-Newtonian fluid, meaning its viscosity changes depending on the shear rate and temperature. The positive displacement principle of the Micro Flow Meter ensures that even with these variable properties, accurate measurements are obtained. The meter's small flow range and high sensitivity allow for precise tracking of latex flow, which is critical for maintaining consistent thickness in rubber gloves during production.
Key Advantages:
1. High Accuracy: The positive displacement design provides excellent accuracy, essential for controlling latex consistency.
2. Compact Size flow meter: Ideal for small-scale or inline applications where space is limited.
3. Viscosity Compensation: The micro flow sensor can handle latex’s varying viscosity without sacrificing flow measurement precision.
4. Durability: Made of corrosion-resistant materials SUS 316L, it is stainless steel flow meter, ensuring longevity even in the demanding environment of latex processing.
Technical Specifications:
- Flow Range: Typically covers low flow rates, suitable for latex’s relatively low flow volumes,such as 100 ccm,800 ml/min, 100LPH 100LPM and so on.
- Accuracy: ±0.5% of reading, ensuring precise measurements.
- Material Compatibility: Made from stainless steel and other materials resistant to latex and other corrosive substances.
- Temperature Range: Capable of operating under varying conditions, essential for latex, which can be sensitive to temperature fluctuations.
- The micro oval gear flow meter with pulse output is ideal for process control in rubber glove factories, offering precise measurement of latex flow in various stages. Its pulse output ensures seamless integration with automation systems for real-time monitoring and control.
This micro flow meter is perfect for applications where precise measurement of latex flow is necessary to ensure consistent quality in products like rubber gloves.